In our commitment to environmental stewardship, we ensure that every aspect of our production process is designed to minimize environmental impact. Our dedication to sustainability is reflected in the stringent control of waste production and the recycling of materials within our factory. By adhering to strict guidelines, we manage every bit of raw material efficiently, reducing our ecological footprint and promoting a more sustainable future.

One of the cornerstones of our eco-friendly approach is our resource efficiency. We receive our foam in large blocks, which allows us to optimize the cutting process. By organizing the layout of cuts in a reverse interlocking manner, we significantly reduce the amount of waste generated. This meticulous planning ensures that the leftover material is kept to an absolute minimum, showcasing our commitment to maximizing the use of resources and minimizing waste.

Recycling plays a pivotal role in our manufacturing process. Any residual waste from cutting shapes out of our foam blocks is finely ground and compacted into blocks. These compacted blocks are then transported to a recycling plant, where they are transformed into plastic materials used in everyday products such as garden furniture, household items, and food trays. This closed-loop system ensures that even the smallest remnants of our production process are repurposed, contributing to a circular economy and reducing the need for virgin materials.

Our use of expanded polystyrene (EPS) is another testament to our environmental consciousness. EPS has never contained harmful substances like chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs), hydrofluorocarbons (HFCs), or formaldehyde, all of which are detrimental to the earth’s ozone layer. EPS is inert and stable, meaning it does not produce methane gas or contaminating leachates. This stability ensures that our products are safe for the environment throughout their lifecycle, from production to disposal.