EXTERIOR COMPOSITE

Exterior Pilasters

Exterior Composite Pilaster Mouldings

Pilasters are architectural elements that resemble flat columns or rectangular vertical moldings projecting slightly from the wall. They are primarily decorative but can also serve structural purposes by reinforcing the wall to which they are attached. Pilasters mimic the form and function of freestanding columns, providing the visual strength and elegance of classical architecture while being integrated into the building's façade.

Pilasters are used extensively in classical and neoclassical architecture to add depth and grandeur to a building’s exterior or interior. By incorporating classical column features, such as capitals, bases, and fluting, pilasters help to create a three-dimensional effect on a flat surface. They are particularly effective in framing doorways, windows, and other architectural openings, enhancing the vertical lines of a space and creating a rhythm in the building's design.

How Exterior Mouldings Are Made

THIS IS HOW WE DO IT

STAGE 1 - DENSE FOAMCORE
We have cut profiles as small as 1" to mouldings as large as 4' since we opened our doors in 2001. This process is completely computer controlled leaving no room for error. 

STAGE 2 - MESH
An adhesive technical mesh is applied by manually pressing it into the shape. This is done for a couple of reasons. The first and most important is that it provides a bond for the cement coating.

STAGE 3 - FIRST COAT
An extrusion process that is controlled by highly skilled operators on our coating line. First coat is generally 3/16" - 1/4" thick, completely engulfing everything except the back of the shape. 

STAGE 4 - SECOND COAT
After a 24 hour cure period, we can begin to apply a second coat to our mouldings. The final coat is strictly skimmed on, making for a smooth finish, ready to apply and paint.